How To Make Wood Screen Door

Next was time to figure out where we were going to put biscuits to. Here is my kreg pocket hole jig in action connecting the pieces to make the scrap wood screen door. Build the frame for the door.

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Here are what some of the joints look like.

How to make wood screen door. To attach the stiles and rails fit the table saw with a tongue and groove bit. After that repeat the process on the opposite side using gentle pressure to prevent ripping the screen. Open the door and slip the screen inserts into place then secure each with wooden turn buttons mounted to the back side of the door. Install as you would a standard screen door.

Install a no mortise latchset centered on the door s middle rail. We clamped all the pieces together. Cut a 5 8 rabbett cut on the inside of each piece to create a space to attach the screen. We started off with a 1 8 10 long and 2 1 6 10 long.

Continue adding staples to each side until the screen is evenly tensioned. Position the screen and staple every 6 or so starting from the middle. Pocket holes joints do leave visible holes. Just cut a piece a little larger than the section to be screened.

We cut the 6 inch fir down to 5 1 2 inches to create the stiles. Line the latch case up to the edge of the rail on the inside of the door then mark the spindle location. Normally i don t. How to make pocket holes for the scrap wood screen door.

We used the radial saw and table saw to cut the boards down to the sizes we needed. Optionally build the screens into a wood frame similar to a picture frame and install the frames inside the opening with screws. Staple additional strips of 5 8 inch fir beside the first row sandwiching and tightening the screen between them. Making pocket holes with a jig is really fast and produces very strong joints.